The World's Most Advanced Diamond Wire Producing Equipment
Features of the PHX-01
- (1)Four diamond wires can be manufactured at the same time, with a production capacity of 9,000 km per month. The PHX-01 is 1/3 the total length and 80% of the total width of typical diamond wire Producing Equipment (six-wire simultaneous production) in China, with over 1.5 times the production capacity despite its extremely compact dimensions.
- (2)Using our company's unique dispersant, it is possible to manufacture high-concentration, high dispersion diamond wire at a production speed of 40 m/min, which is roughly two times faster than typical diamond wire Producing Equipment in China. Also, the unique composition of the dispersant reduces the risk of wire breakage during slicing processes.
- (3) The number of abrasive grains fixed to the diamond wire is automatically controlled for each row by feedback control which uses our company's original image recognition devices. High-quality, uniform production is possible for all four diamond wires manufactured at a time (patent pending).
- (4)The amount of diamond abrasive grains used has been greatly decreased by adopting a small-capacity plating tank. This can drastically reduce the usage of diamond abrasive grains to roughly 1/3 that of typical diamond wire Producing Equipment in China, which will be effective in lowering manufacturing costs (patent pending).
- (5)Instead of the 6-row x 1-system layout (simultaneous production of six wires) that is common in China, a unique 2-row x 2-system layout (simultaneous production of four wires) has been adopted. Access is possible from both sides of the equipment at the same time, greatly improving the ease of setup as well as maintainability, and contributing to higher operating rates. Furthermore, since its two systems are driven independently, even if one of them stops due to a problem such as wire breakage, the remaining system can continue production with no impacts whatsoever.
- (6)The unique low-friction design supports wire diameters to 30 μm.
Performance comparison table for the PHX-01 and typical diamond wire Producing Equipment in the Chinese market
*The performance values shown above are values recorded while using materials designated by our company and a prototype (produced in Japan) installed at a plant of our company, and those results are not guaranteed. The equipment may not meet the above performance levels if materials other than the designated materials are used, the design of the equipment is changed, or part of the equipment is modified.
*Equipment specifications may be subject to change without prior notice
Contact Information
Sales staff:Nishikawa
Sales email:
phx-sales@nakamura-gp.co.jp
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